
Capabilities
/ Specifications Topic Guide
Learn more about our services
by clicking on the following subjects:
Large CNC Milling and Machining
CNC
Machining
Plasma Cutting
Plasma Welding
MIG, TIG and Sub-Arc ASME Welding
Brazing, Laser Welding and Hydrogen
Furnace Brazing
Fabrication,
Forming, Rolling, Bending and Cutting
Special Processes and Capabilities
Facilities and Cranes
Engineering Resources and Support Services
Management Systems
Large CNC Milling
and Machining (partial list)
CNC Large Vertical Milling
Centers
JohnFord DMC 4000
• X axis = 157”, Y axis = 104”, Z
axis = 31.5”
• 35 HP - 6000 RPM
• Workload capacity = 44,000#
• Positioning accuracy = .0002
JohnFord SDMC 7000
• X axis = 275”, Y axis = 98”,
Z axis= 31.5”
• 35 HP - 6000 RPM
• Full-size vacuum clamping system
CNC Machining
CNC Machining
Centers
Haas VF3
• X axis = 40”, Y axis = 20”, Z
axis = 25”
• 30 HP - 3000 RPM
JohnFord SV45
• X axis = 40”, Y axis = 20”,
Z axis = 25”
• 30 HP - 3000 RPM
NC Mills
(2) Bridgeport Vertical
Mills
• Digital readout
• Automatic positioning
• Programmable table
CNC Turning Centers
JohnFord TC35
• Swing: 20.8”
• Turning diameter: 14.5”
• Cross travel
(X): 11.4”
• Longitudinal Travel (Z): 25.6"
• 25 HP, 30 - 3500 RPM
• 12-Position turret
JohnFord TC20
• Swing: 16.5”
• Turning diameter: 7.8”
• Cross travel
(X): 6.7”
• Longitudinal travel (Z): 15.7”
• 20 HP, 20 - 4500 RPM
• 12-Position turret
NC and Manual Lathes
Kingston HJ-1100
• Swing: 17"
• Turning diameter: 10.625”
• Cross travel
(X): 10.4”
• Longitudinal travel (Z): 82.625”
• 7.5 HP, 35 - 2000 RPM
Cazencuve 360HB-X
• Swing: 15”
• Turning diameter: 7”
• Cross travel
(X): 7.5”
• Longitudinal travel (Z): 28”
• 7 HP, 40 - 2500 RPM
Arch 16"
• Swing: 16”
• Turning diameter: 10”
• Cross travel
(X): 11”
• Longitudinal
Plasma Cutting
Titan CNC Plasma Torch
• Aluminum and stainless steel
• Double Torch, 2 station capabilities
• High-definition
800 amp. power source
• Messer system CNC controller
• 11’ X
25’ Galt water table
• Up to 3” thick cutting capacity
Plasma Welding
(2)
Plasma Welders
• Aluminum Welding
• Up to 500 amp. capacity
• Met/Hobart
long seam welders
• 8' length "L seam" weld
• “C seam” capability
• Keyhole process from .190” to .625” material
with no joint prep, single pass, 100% penetration, X-ray certified code welds
MIG,
TIG and Sub-Arc ASME Welding
Welding Capabilities
(2) Horizontal
MIG Seamers
• “L Seam” 96” dia. capacity
• “C seam” manipulator
• .030 to
.062 wire
• 650 amp. capacity
• 1 Pass – 100%
penetration X-ray certified welds
Miscellaneous:
Over
25 Different MIG, TIG, & sub-arc machines with miscellaneous
positioners, seamers, setup fixtures, refrigerated heat-sinks and
other support equipment
For ASME welding certificate
information, see Quality Systems.
Brazing, Laser Welding
and Hydrogen Furnace Brazing
(2) Environmental Weld
Chambers
• Temperature controlled
• Refrigerated heat sinks
• Specially
formulated inert gas mixture for stainless, brass, copper and aluminum
Laser Welding and Hydrogen
Furnace Brazing:
Chart Denver has been supplying laser welded
and hydrogen furnace brazed components for the past 15 years. These
components are completely prepared in-house, then sent to one of
our supplier partners who specializes in the given process. The components
are returned, tested, helium mass spec leak tested, assembled and
shipped as finished assemblies.
Fabrication, Forming, Rolling, Bending and Cutting
Shearing, Rolling and
Bending
(2) Cincinnati Shears
• Up to .5“ capacity, (mild steel)
• 12‘ maximum length
• NC backstop gauge
Niagara 6-60 Roll
• Small diameter capabilities
• Up to .250 stock capacity
• 8” Minimum diameter
8' & 10' Roundo Rolls
• 4 Roll configuration
• .781” A-36 steel (@ 8' width)
• .869” aluminum (@ 8' width)
• .698” Stainless steel
Cincinnati CNC 2 Axis Break
• 90 Degree bending capacity
• 8’ Bending length
• 90 Ton press strength
• CNC controlled
Saw Cutting
Hemsaw V100 Vertical Bandsaw
• Programmable automatic feed system
• Horizontal capacity: 18”
• Vertical capacity: 22”
Hemsaw 1200 Horizontal
Bandsaw
• Programmable automatic feed system
• Horizontal capacity: 12”
• Vertical capacity: 11”
Laser Cutting and Water-Jet Cutting
We have long standing
relationships with several high quality water-jet cutting and laser
cutting shops that specialize in CNC, high precision cutting services.
These trusted suppliers use state of the art technology with up
to 5 axis capability. By outsourcing these services to specialty
shops we are able to provide maximum quality for the lowest cost.
Punching
Whitney 647C Punch Press
• CNC Controlled
• Y Axis = 48”
• X Axis = 60”
• Plasma cutting
Special Processes
and Capabilities
Cleaning Equipment
Chemical Dip Tank System
• 6-stage dip tank system
• Aluminum acid etch
• Degrease, clean and acid etch
• Part size up to 8’ x 8’
• For aluminum, stainless and copper
ISO Certified 14664-1
Class 7 Clean
Room:
Click here for complete information about
our clean room.
Steam Cleaning
• 20’ x 20’ booth size
• 25,000 PSI hot solvent system
CNC Part Marking and Labeling
(2) Telesis 3100 Marking
Systems
• 4 characters per second
• Fully programmable
• Product identification
• Serialization
• Bar code capable
Special Inspection Equipment
(partial list)
Faro Arm – Gold Series
Model G08-02
• 8' Arm
• 2 Sigma single point repeatability
• Accuracy tolerance +/- .002
• Portable mounting
• Statistical report generating
Brown & Sharp Microval CMM
• 20" x 28" x 16"
• Accuracy tolerance +/- .0002
Helium Mass-Spectrometer Leak Test
• Vacuum pump
• 10-10
Ultrasonic Thickness Equipment
Oxygen Clean Inspection Equipment
Optical Comparator
30x Microscope
Starret Accubore
Calipers to 121"
Facilities and Cranes
100,000 Square Foot Factory
Facilities Description
• Convenient location with easy access to main
freeway system
• Large outside gantry crane
• Ground level loading dock
• 2500 Amp main service
• Multiple 5-ton to 15-ton overhead crane systems
Engineering Resources
and Support Services
Chart Inc. Engineering Resources
Chart
Denver has access to a resource pool of over 150 engineers within
Chart Industries. Engineering capabilities include chemical,
mechanical, structural, electrical, and metallurgical with
a focus on metal fabrication and hydrocarbon and industrial gas
applications.
Local Denver Engineering Resources
Chart
Denver in-house resources include mechanical and metallurgical
engineering and various design, process and manufacturing engineering
capabilities.
DFM Engineering Support Services
Chart
Denver Provides DFM (design for manufacturing) services for our
customers to assist them with their efforts to continually reduce cost
with improved
designs that embrace DFM principles. We welcome the opportunity to join
your design team and share our expertise in world class fabrication,
welding and
machining to improve the manufacturability of your products.
Management Systems
Chart Inc. Engineering Resources
Chart
Denver utilizes modern MRP and process control systems to support
our manufacturing operation with on-time delivery of
raw material and highly disciplined process control. We will
be glad to give you a more detailed look at our management
systems on request.