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Capabilities

 

Capabilities / Specifications Topic Guide

Learn more about our services by clicking on the following subjects:
Large CNC Milling and Machining
CNC Machining
Plasma Cutting
Plasma Welding
MIG, TIG and Sub-Arc ASME Welding
Brazing, Laser Welding and Hydrogen Furnace Brazing

Fabrication, Forming, Rolling, Bending and Cutting
Special Processes and Capabilities
Facilities and Cranes
Engineering Resources and Support Services
Management Systems

 

Large CNC Milling and Machining (partial list)

View PhotosCNC Large Vertical Milling Centers

JohnFord DMC 4000
  • X axis = 157”, Y axis = 104”, Z axis = 31.5”
  • 35 HP - 6000 RPM
  • Workload capacity = 44,000#
  • Positioning accuracy = .0002

JohnFord SDMC 7000
  • X axis = 275”, Y axis = 98”, Z axis= 31.5”
  • 35 HP - 6000 RPM
  • Full-size vacuum clamping system

 

CNC Machining

View PhotosCNC Machining Centers

Haas VF3
  • X axis = 40”, Y axis = 20”, Z axis = 25”
  • 30 HP - 3000 RPM

JohnFord SV45
  • X axis = 40”, Y axis = 20”, Z axis = 25”
  • 30 HP - 3000 RPM

NC Mills

(2) Bridgeport Vertical Mills
  • Digital readout
  • Automatic positioning
  • Programmable table

CNC Turning Centers

JohnFord TC35
  • Swing: 20.8”
  • Turning diameter: 14.5”
  • Cross travel (X): 11.4”
  • Longitudinal Travel (Z): 25.6"
  • 25 HP, 30 - 3500 RPM
  • 12-Position turret

JohnFord TC20
  • Swing: 16.5”
  • Turning diameter: 7.8”
  • Cross travel (X): 6.7”
  • Longitudinal travel (Z): 15.7”
  • 20 HP, 20 - 4500 RPM
  • 12-Position turret

NC and Manual Lathes

Kingston HJ-1100
  • Swing: 17"
  • Turning diameter: 10.625”
  • Cross travel (X): 10.4”
  • Longitudinal travel (Z): 82.625”
  • 7.5 HP, 35 - 2000 RPM

Cazencuve 360HB-X
  • Swing: 15”
  • Turning diameter: 7”
  • Cross travel (X): 7.5”
  • Longitudinal travel (Z): 28”
  • 7 HP, 40 - 2500 RPM

Arch 16"
  • Swing: 16”
  • Turning diameter: 10”
  • Cross travel (X): 11”
  • Longitudinal

 

Plasma Cutting

View PhotosTitan CNC Plasma Torch
  • Aluminum and stainless steel
  • Double Torch, 2 station capabilities
  • High-definition 800 amp. power source
  • Messer system CNC controller
  • 11’ X 25’ Galt water table
  • Up to 3” thick cutting capacity

 

Plasma Welding

View Photos(2) Plasma Welders
  • Aluminum Welding
  • Up to 500 amp. capacity
  • Met/Hobart long seam welders
  • 8' length "L seam" weld
  • “C seam” capability
  • Keyhole process from .190” to .625” material with no joint prep, single pass, 100% penetration, X-ray certified code welds

 

MIG, TIG and Sub-Arc ASME Welding

View PhotosWelding Capabilities

(2) Horizontal MIG Seamers
  • “L Seam” 96” dia. capacity
  • “C seam” manipulator
  • .030 to .062 wire
  • 650 amp. capacity
  • 1 Pass – 100% penetration X-ray certified welds

Miscellaneous:
Over 25 Different MIG, TIG, & sub-arc machines with miscellaneous positioners, seamers, setup fixtures, refrigerated heat-sinks and other support equipment

For ASME welding certificate information, see Quality Systems.

 

Brazing, Laser Welding and Hydrogen Furnace Brazing

View Photos(2) Environmental Weld Chambers
  • Temperature controlled
  • Refrigerated heat sinks
  • Specially formulated inert gas mixture for stainless, brass, copper and aluminum

Laser Welding and Hydrogen Furnace Brazing:
Chart Denver has been supplying laser welded and hydrogen furnace brazed components for the past 15 years. These components are completely prepared in-house, then sent to one of our supplier partners who specializes in the given process. The components are returned, tested, helium mass spec leak tested, assembled and shipped as finished assemblies.

 

Fabrication, Forming, Rolling, Bending and Cutting

View PhotosShearing, Rolling and Bending

(2) Cincinnati Shears
  • Up to .5“ capacity, (mild steel)
  • 12‘ maximum length
  • NC backstop gauge

Niagara 6-60 Roll
  • Small diameter capabilities
  • Up to .250 stock capacity
  • 8” Minimum diameter

8' & 10' Roundo Rolls
  • 4 Roll configuration
  • .781” A-36 steel (@ 8' width)
  • .869” aluminum (@ 8' width)
  • .698” Stainless steel

Cincinnati CNC 2 Axis Break
  • 90 Degree bending capacity
  • 8’ Bending length
  • 90 Ton press strength
  • CNC controlled

Saw Cutting

Hemsaw V100 Vertical Bandsaw
  • Programmable automatic feed system
  • Horizontal capacity: 18”
  • Vertical capacity: 22”

Hemsaw 1200 Horizontal Bandsaw
  • Programmable automatic feed system
  • Horizontal capacity: 12”
  • Vertical capacity: 11”

Laser Cutting and Water-Jet Cutting

We have long standing relationships with several high quality water-jet cutting and laser cutting shops that specialize in CNC, high precision cutting services. These trusted suppliers use state of the art technology with up to 5 axis capability. By outsourcing these services to specialty shops we are able to provide maximum quality for the lowest cost.

Punching

Whitney 647C Punch Press
  • CNC Controlled
  • Y Axis = 48”
  • X Axis = 60”
  • Plasma cutting

 

Special Processes and Capabilities

View PhotosCleaning Equipment

Chemical Dip Tank System
  • 6-stage dip tank system
  • Aluminum acid etch
  • Degrease, clean and acid etch

  • Part size up to 8’ x 8’
  • For aluminum, stainless and copper

ISO Certified 14664-1 Class 7 Clean Room:
Click here for complete information about our clean room.

Steam Cleaning
  • 20’ x 20’ booth size
  • 25,000 PSI hot solvent system

CNC Part Marking and Labeling

View Photos(2) Telesis 3100 Marking Systems
  • 4 characters per second
  • Fully programmable
  • Product identification
  • Serialization
  • Bar code capable

Special Inspection Equipment (partial list)

View PhotosFaro Arm – Gold Series Model G08-02
  • 8' Arm
  • 2 Sigma single point repeatability
  • Accuracy tolerance +/- .002
  • Portable mounting
  • Statistical report generating

Brown & Sharp Microval CMM
  • 20" x 28" x 16"
  • Accuracy tolerance +/- .0002

Helium Mass-Spectrometer Leak Test
  • Vacuum pump
  • 10-10

Ultrasonic Thickness Equipment
Oxygen Clean Inspection Equipment
Optical Comparator
30x Microscope
Starret Accubore
Calipers to 121"

 

Facilities and Cranes

View Photos100,000 Square Foot Factory

Facilities Description
  • Convenient location with easy access to main freeway system
  • Large outside gantry crane
  • Ground level loading dock
  • 2500 Amp main service
  • Multiple 5-ton to 15-ton overhead crane systems

 

Engineering Resources and Support Services

Chart Inc. Engineering Resources

Chart Denver has access to a resource pool of over 150 engineers within Chart Industries. Engineering capabilities include chemical, mechanical, structural, electrical, and metallurgical with a focus on metal fabrication and hydrocarbon and industrial gas applications.

Local Denver Engineering Resources

Chart Denver in-house resources include mechanical and metallurgical engineering and various design, process and manufacturing engineering capabilities.

DFM Engineering Support Services

Chart Denver Provides DFM (design for manufacturing) services for our customers to assist them with their efforts to continually reduce cost with improved designs that embrace DFM principles. We welcome the opportunity to join your design team and share our expertise in world class fabrication, welding and machining to improve the manufacturability of your products.

 

Management Systems

Chart Inc. Engineering Resources

Chart Denver utilizes modern MRP and process control systems to support our manufacturing operation with on-time delivery of raw material and highly disciplined process control. We will be glad to give you a more detailed look at our management systems on request.

    (c) Copyright 2006 Chart Industries, Inc.