| Large Vertical
Milling Centers |
| JF7000 Vertical
CNC Mill |
JF4000 Vertical
CNC Mills |
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| JF7000
Vertical gantry-style large surface CNC milling machine. X=275",
Y=104", Z=31.5". 35HP, 6000 RPM spindle. |
Twin
JF4000 vertical large surface CNC bridge-style milling machines.
35HP, 6000 RPM spindle. X=157", Y=104", Z=31.5".
44,000 lb. capacity with positioning accuracy of .0002". |
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| NOTE: Both machines above are equipped with Vacuum Tables that
provide 100% clamping on large sheet and plate for rapid setups and
high precision machining. |
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| CNC
Milling and Turning Center |
| Partial
view of CNC milling and turning centers |
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| Some of our
smaller CNC machine centers and lathes. See Equipment
Capabilities for a complete list. |
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| Cutting |
| Plasma cutting
aluminum plate |
Plasma cutting
stainless plate |
Carbon steel
plasma cut |
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| Plasma cutter
cutting thick aluminum suspended over a circulating water bath
that disperses hydrogen gas to prevent explosion during the cutting
process. |
Plasma
cutter in high-def mode cutting stainless steel submerged
under water
to control heat for high tolerance precision cuts. |
Sample of 2.5"
thick carbon steel plasma cut. High definition power source provides
a square edge, smooth finish and very little dross with minimal
kerf. |
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| Forming
and Fabrication |
| 8' & 10' Roundo
Rolls |
(2) Cincinnati
Shears |
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| Shown here
are 2 large 4-ROLL fully hydraulic Roundo Rolls forming aluminum
cylinders. Both rolls are equipped with digital readouts, capacity
10" x 3/8"-11/16". |
1
of 2 Cincinnati 40 H.P. Shears. 12' x 1/2" Steel capacity,
NC back gauge. |
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| Welding
Capabilities |
| Auto - Plasma
-Aluminum |
MIG - Aluminum |
Plasma - Aluminum
Keyhole |
MIG/TIG - Stainless |
Controlled
atmospheric weld chamber |
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| Operator starts
an automatic plasma welding process that utilizes an electronically
integrated weld positioner for precise weld quality. Shown is an
aluminum flange and cylinder assembly that will function as a cold-box
piping penetration. |
Aluminum MIG
weld being applied with a large manipulator and turn-table positioner.
Shown is a penetration nozzle for a large pressure vessel. |
Automatic
plasma welder with Windows-based controls being used on a seam
welding fixture to produce a full penetration weld on a 5/8" thick
aluminum component. Using the "key-hole" process, this
weld can be applied without pre-beveling the joining edges. |
Seam welding
fixture that has been outfitted with a purge-gas backup bar and
the required equipment to support Auto-MIG/TIG and sub-arc welding
processes. Handles parts up to 8' x 8'. Shown is a 3/16" stainless
steel cylinder being MIG welded. |
Atmospherically controlled weld chambers control weldment temperature
inside a custom engineered glove box that provides an inert environment
of specially formatted gases that have been developed by us for welding
and brazing copper, brass, stainless aluminum and other exotic metals
for high tolerance, mission critical components. |
| Sample Photos of Manually Applied Welds |
| Copper TIG
weld |
Copper TIG
weld |
Bi-Metal TIG
weld |
SS TIG weld |
SS TIG weld |
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Photos of Automatically Applied Welds |
| SS MIG weld
seam |
Alum plasma
weld inside |
Alum plasma
weld outside |
Alum plasma
weld |
Alum plasma
weld T-joint |
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| Inspection
Capabilities |
| Faro Arm -
Gold Series Model G08-02 |
Helium mass-spectrometer
leak test |
Liquid nitrogen
cold shock |
Load testing |
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| Digital 3-D
CAD integrated CMM being used to surface map mustard gas containers.
This handy multi-purpose CMM device is used to monitor CTQ's (critical-to-quality
features) and to record Six Sigma data. |
Mass-Spectrometer
helium leak check being performed on a critical weld for a TUV/PED
pressure vessel. |
LN2 cold-shock
at -320° F to stress relieve low carbon alloys and normalize
welded assemblies requiring high tolerance machining or used in
mission
critical applications and cryogenic application prior to mass spectrometer
helium leak testing. |
Load testing
of a sub-assembly prior to final installation. Quality inspection
and verification procedures are incorporated throughout the production
process for monitoring CTQ's and for recording Six Sigma statistical
data. |
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| Cleaning
Equipment |
| 6-Stage cleaning
system |
ISO
certified 14664-1 Class 7 clean room |
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| Six-stage
dip-tank cleaning, degreasing and acid etching process. For stainless
steel and aluminum. Part size envelope up to 96" diameter
x 132" height. |
ISO
certified 14664-1 class
7 clean room for oxygen cleaning and special packaging. |
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| Part
Marking and Labeling |
| Telesis 3100
marking system |
Permanent
label |
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| CNC labeling
machine shown applying a permanently stamped code to a 9/16" diameter
part for heat code traceability. Notice exploded view in upper
right hand corner. |
Telesis Marking
Sample
Part labeling is a requirement by many of our customers. This picture
shows a close up view of a permanent label stamped into a large sub-assembly.
Our labeling machines are CNC controlled for easy application of
sequential numbering and graphic logos. |
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| Facilities
and Cranes |
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| Inside view
of shop |
Inside overhead
cranes |
Outside gantry
crane |
View of loading
dock |
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| Inside
view of our 110,000 square foot facility looking over twin JF4000
large
milling machines. |
Overhead
cranes ranging from 5-ton to 15-ton with 20' hook height. |
Outside
gantry crane with 24' hook height and 15-ton capacity. |
Ground level
loading dock facility provides safe and efficient handling of large
parts. |
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