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Cryenco / Chart Denver Shop Tour  [ Click images below to enlarge ]

Large Vertical Milling Centers
JF7000 Vertical CNC Mill JF4000 Vertical CNC Mills      
JF6000 Vertical CNC Mill Twin JF4000 Vertical CNC Mills      
JF7000 Vertical gantry-style large surface CNC milling machine. X=275", Y=104", Z=31.5". 35HP, 6000 RPM spindle. Twin JF4000 vertical large surface CNC bridge-style milling machines. 35HP, 6000 RPM spindle. X=157", Y=104", Z=31.5". 44,000 lb. capacity with positioning accuracy of .0002".      
NOTE: Both machines above are equipped with Vacuum Tables that provide 100% clamping on large sheet and plate for rapid setups and high precision machining.      
         
CNC Milling and Turning Center
Partial view of CNC milling and turning centers      
CNC milling and turning centers        
Some of our smaller CNC machine centers and lathes. See Equipment Capabilities for a complete list.        
         
Cutting
Plasma cutting aluminum plate Plasma cutting stainless plate Carbon steel plasma cut    
Plasma cutting aluminum plate Plasma cutting stainless plate Carbon steel plasma cut    
Plasma cutter cutting thick aluminum suspended over a circulating water bath that disperses hydrogen gas to prevent explosion during the cutting process. Plasma cutter in high-def mode cutting stainless steel submerged under water to control heat for high tolerance precision cuts. Sample of 2.5" thick carbon steel plasma cut. High definition power source provides a square edge, smooth finish and very little dross with minimal kerf.    
         
Forming and Fabrication
8' & 10' Roundo Rolls (2) Cincinnati Shears      
8' & 10' Roundo Rolls Cincinnati Shears      
Shown here are 2 large 4-ROLL fully hydraulic Roundo Rolls forming aluminum cylinders. Both rolls are equipped with digital readouts, capacity 10" x 3/8"-11/16". 1 of 2 Cincinnati 40 H.P. Shears. 12' x 1/2" Steel capacity, NC back gauge.      
         
Welding Capabilities
Auto - Plasma -Aluminum MIG - Aluminum Plasma - Aluminum Keyhole MIG/TIG - Stainless Controlled atmospheric weld chamber
Auto - Plasma -Aluminum MIG - Aluminum Plasma - Aluminum Keyhole MIG/TIG - Stainless controlled atmospheric weld chamber
Operator starts an automatic plasma welding process that utilizes an electronically integrated weld positioner for precise weld quality. Shown is an aluminum flange and cylinder assembly that will function as a cold-box piping penetration. Aluminum MIG weld being applied with a large manipulator and turn-table positioner. Shown is a penetration nozzle for a large pressure vessel. Automatic plasma welder with Windows-based controls being used on a seam welding fixture to produce a full penetration weld on a 5/8" thick aluminum component. Using the "key-hole" process, this weld can be applied without pre-beveling the joining edges. Seam welding fixture that has been outfitted with a purge-gas backup bar and the required equipment to support Auto-MIG/TIG and sub-arc welding processes. Handles parts up to 8' x 8'. Shown is a 3/16" stainless steel cylinder being MIG welded. Atmospherically controlled weld chambers control weldment temperature inside a custom engineered glove box that provides an inert environment of specially formatted gases that have been developed by us for welding and brazing copper, brass, stainless aluminum and other exotic metals for high tolerance, mission critical components.
Sample Photos of Manually Applied Welds
Copper TIG weld Copper TIG weld Bi-Metal TIG weld SS TIG weld SS TIG weld
Copper TIG weld Copper TIG weld Bi-Metal TIG weld SS TIG weld
Sample Photos of Automatically Applied Welds
SS MIG weld seam Alum plasma weld inside Alum plasma weld outside Alum plasma weld Alum plasma weld T-joint
SS MIG weld seam Alum plasma weld inside Alum plasma weld outside Alum plasma weld
         
Inspection Capabilities
Faro Arm - Gold Series Model G08-02 Helium mass-spectrometer leak test Liquid nitrogen cold shock Load testing  
Faro Arm - Gold Series Model G08-02 Helium mass-spectrometer leak test Liquid nitrogen cold shock Load testing  
Digital 3-D CAD integrated CMM being used to surface map mustard gas containers. This handy multi-purpose CMM device is used to monitor CTQ's (critical-to-quality features) and to record Six Sigma data. Mass-Spectrometer helium leak check being performed on a critical weld for a TUV/PED pressure vessel. LN2 cold-shock at -320° F to stress relieve low carbon alloys and normalize welded assemblies requiring high tolerance machining or used in mission critical applications and cryogenic application prior to mass spectrometer helium leak testing. Load testing of a sub-assembly prior to final installation. Quality inspection and verification procedures are incorporated throughout the production process for monitoring CTQ's and for recording Six Sigma statistical data.  
         
Cleaning Equipment
6-Stage cleaning system ISO certified 14664-1 Class 7 clean room      
6-Stage cleaning system Class 1,000 clean room      
Six-stage dip-tank cleaning, degreasing and acid etching process. For stainless steel and aluminum. Part size envelope up to 96" diameter x 132" height. ISO certified 14664-1 class 7 clean room for oxygen cleaning and special packaging.      
         
Part Marking and Labeling
Telesis 3100 marking system Permanent label      
Telesis 3100 marking system Permanent label      
CNC labeling machine shown applying a permanently stamped code to a 9/16" diameter part for heat code traceability. Notice exploded view in upper right hand corner. Telesis Marking Sample
Part labeling is a requirement by many of our customers. This picture shows a close up view of a permanent label stamped into a large sub-assembly. Our labeling machines are CNC controlled for easy application of sequential numbering and graphic logos.
   
         
Facilities and Cranes      
Inside view of shop Inside overhead cranes Outside gantry crane View of loading dock  
Inside view of shop Inside overhead cranes Outside gantry crane View of loading dock  
Inside view of our 110,000 square foot facility looking over twin JF4000 large milling machines. Overhead cranes ranging from 5-ton to 15-ton with 20' hook height. Outside gantry crane with 24' hook height and 15-ton capacity. Ground level loading dock facility provides safe and efficient handling of large parts.  

    (c) Copyright 2006 Chart Industries, Inc.